Electric Water Heater Tank Making Produce Machinery Line for Pressurized Tank
- Application and characteristics
1. The lift-up enamel sintering furnace is a vertical box-type resistance furnace, which is suitable for the periodic heat treatment equipment of pond porcelain which is sintered and cured at high temperature after glaze drying.
2. The furnace type is to use the principle of hot gas to rise, will be opened each time when the loss of furnace temperature to the least.
3. This equipment is widely used in small batch enamel liner high-temperature sintering and curing operations, is the only choice towards automatic line enamel sintering furnace mass production transition.
Equipment characteristics
1. The furnace adopts high temperature resistant precompressed aluminum silicate fiber structure, easy to stop and open the furnace. replace Old fire brick kiln construction.
2. The use of resistance belt radiation heating, replacing the coal structure, no emissions, no pollution, fully meet the requirements of environmental protection.
3. The preferential price of off-peak electricity can be selected to open the furnace during the period of time can greatly reduce the power consumption, directly reduce the electricity cost.
4. It is suitable for high temperature firing of enamel liner with many kinds and specifications.
5. Temperature control instrument table digital display set temperature and the actual temperature in the furnace, automatic PID temperature control, operation, use is very simple, and greatly improve the effect of energy saving. 6. Easy maintenance and low repair cost.
7. The whole structure is detachable, easy to transport and move
Structure introduction
1. According to the product information provided by the user and related requirements, the maximum workpiece size: diameter 845X2000mm, production capacity required 10 PCS /8 hours: the minimum workpiece size: medium 200X1450mm, production capacity required 150/200 PCS /8 hours.
2. The size of the design table :L2200XW1200mm, the working height of the furnace :2000mm. Total height of furnace body :6300mm. To facilitate operation, it is recommended that the user dig the equipment foundation pit and the supplier provide detailed drawings. The equipment covers an area of L16m xW2.8m xh63m. The specific operation flow chart is as follows:
3. Heat source: Electric heating. Power supply parameters: 3-phase, 380v, 50Hz, firing heating power :280kw(power output 0100% configurable), feed bench lifting drive motor :3kw.
4.Temperature control range: room temperature ~900C, normal production temperature is 760~880C. Users can set the corresponding production temperature according to the product process requirements.
5. Sintering process time :20-30 minutes
6. Production capacity "Minimum Specification" :20 PCS /h(Production capacity is affected by technology, workpiece size, weight, quota and staff skills have great differences)
7. The furnace body is welded with high quality Q235b steel plate and section steel. The material names are channel steel, Angle steel, steel plate and so on. Its structure appearance is beautiful, durable, long-term use is not easy to deformation
8. The furnace lining is full fiber structure, made of high quality aluminum silicate refractory fiber construction, using standard anchorage parts and scientific and reasonable mounting method. The fiber folding block is precompressed again before insertion, and fixed on the shell with the wrong firmness. The structure has low thermal conductivity, low thermal solubility, excellent chemical stability, thermal stability, thermal vibration resistance, excellent tensile strength and corrosion resistance. Maximum temperature resistance of aluminum silicate fiber 1140C.
1. Multi-functional automatic discharge, leveling, count length, shearing lamination unit(sheet)
This series of the production line is mainly composed of feeder, the leveling of open book drive, counting scale, membranae tectoria and cutting machine. The PLC controls the material from number one to number four, its regulation is arbitrary with the simple operation, accurate count, high shear precision, labor saving and time saving. The production line is the indispensable equipment in the solar industry and the tank industry, which is suitable for SUS304, mild steel plate, galvanized sheet, bead light board, etc.
1. Model:TX-1
2.Rated voltage:380V
3. Rated Power:8KW
4.Processing plate thickness(mm):0.31-0.5
5. Processing plate Width(mm):0-1200
6. Shear length range: Adjustable
7.Leveling Accuracy(Mpa):1-2mm
8.Shear length and precision:0.5mm/M
Use delta PLC control system and servo motor drive, electric part is the CHNT electric, pneumatic element is AIRTAC. The electric part warranty period is one year.
2. High precision shearing machine
The euipment is used for material straight shearing work in the industry of solar water tank, machinery, electrical machine, hardware, car, stainless steel, etc. the tool of equipment is welder by steel plate, and high intensity, light weight and high shear precision are its characteristcs. The equipment of pressure material owns high and unform pressure plate force. It use non-metallic material pressure claws, low noise, and is not crushed workpiece. Meanwhile, the pressur material force has a function of balance, to make the machine working smoothly.
1.shearing material:4*3200mm
2.shearing material :≤2.5mm
3.Rated power:7.5KVA
4.Rated voltage:380VAC 50HZ
5 Net weight:4600KG
3. Moving work table- CNC punch press feed system
The equipment uses a 7.5-inch touch color screen operation and PCL control system. The operation is simpler, safe, efficient, save materials, easy to operation and maintenance, etc. It also can greatly improve production efficiency, and the rate of saving materials reach to 5%-3%,reduce labor intensity, own a fundamental guarantee for the operation safety of workers. The type of high-technical machine have more functions such as automatic programming, analog processing, intelligent optimization design and so on. It can be used by matching different specifications punch machine such as 16T,25T,40T.
1. adopt Taiwan sets of high precision servo motor and PLC programming, touch screen.
2. the deep throat 16T punch grinder.
3. the ball screw, guide the Taiwan won, punching spacing stepless is adjustable
4. working mesa longitudinal effective length is 3200mm, transverse effective length is 1250mm.
5. CNC moving workbench rated power: 2KW
6. a panel of the brush
7. the mesa is equipped with two clip materials pneumatic head.
8. punching spacing accumulative total control error in 1mm inside.
9. rack with steel plate tailor-welded and into.
10. the pneumatic components manufactured by the guest's brand.
4. Automatic tig welding machine- open type
The series of Open type automatic TIG welding machine can can implement automatic welding of metal materials such as stainless steel, cold rolled sheets, aluminum and so on. This equipment is without deformation during working , without grain boundary corrosion, high welding speed, good quality and high degree of automation. It is also the ideal special equipment of welding for the industry of solar water heater, electric water heater, stainless steel products, metal bellows, etc.
1.Barrel diameter:310-800mm
2.Workpiece thickness:0.31-0.5mm
3.Maximum barrel length:L=2500mm
4.Material: stainless steelgavalized steel
5. Automatic two/three roller rolling machine
The open type automatic up and down three-kun rolling machine is apply to metal sheet such as stainless steel, cold (hot)-rolled sheet, aluminum alloy and galvanized. The thickness of rolling is 1.0-3.0mm, and product can take out from the end of the machine. The machine works very fast, safe, convenient, and low technical require for workers.It is the indispensable special equipment for industry of manufacture tank, electric water heater, solar water heater and all sorts of round containers' molding.
1.diameter:Φ=310~800mm
2.workpiece thickness:δ≤2.5mm
3. maximum barrel length: L=3000mm
4.Material :stainless steel,galvanized steel
5.Rated voltage:380VAC 50HZ
6.Rated power:5.5KVA
7.Compressed air pressure :0.45Mpa
8. Electric part warranty period one year.
9.Pneumatic element: pneumatic element made by AIRTAC
6. Circular seam welding machine
Material: SS steel, cold/hot rolled sheet
Workpiece thickness:0.5-3mm
Rated voltage: 380VAC 50HZ
Rated power: 22KVA
Effective length of weld: 3200mm
Effective diameter of weld: 310-800mm
Welding Speed: Adjustable
Welding quality: Single-side welding, double-sided forming, the weld surface bright and uniform
Device Configuration:
1. Cooling copper strip welding car electrical control system
2. Water circulation cooling system
3. Hiwin linear guideway
4. AirTAC Pneumatic elements
7. Water nozzle welding machine
Material: SS steel, cold/hot rolled sheet
Workpiece thickness:0.5-3mm
Rated voltage: 380VAC 50HZ
Rated power: 18KVA
Effective length of weld: 3200mm
Effective diameter of weld: 310-800mm
Welding Speed: Adjustable
Welding quality: Single-side welding, double-sided forming, the weld surface bright and uniform.
Device Configuration:
1. Cooling copper strip welding car electrical control system
2. Water circulation cooling system
3. Hiwin linear guideway
4. AirTAC Pneumatic elements
8. Puf machine
1. Ratio of raw material: 1:1 fixed
2. Viscosity range of raw materials: 200-1000CPS(under the operation temperature)
3. Output quantity of raw materials: 4-8 Kg/min
4. Operating temperature: 0ºC-65ºC
5. Cleaning style of spray gun: high-pressure mechanical cleaning
6. Drive mode: hydraulic drive
7. Maximum system pressure: 21Mpa
8. Working hydraulic pressure: 6-8Mpa
9. Power: three phase 380V 50HZ 20A
10. Power of raw material heater: 1250Wx2
11. Length of heating and insulation pipe: 8000mm
12. Overall dimension: 8000mmx800mmx1200mm
13. Shipping weight: 260kg
9. Pneumatic automatic locking machine
This equipment is a new-type occlusion device for occluding tank unwedded. It uses belt transmission, and has advanced technology and elegant shape. Besides, the occlusion is regular, and its strength and speed are high. It allows processing barrel of different diameters in just one machine, so production costs can be greatly reduced.
1.Cylinder diameter :diameter 310-600mm
2.Working thickness:0.31-0.5mm
3.The maximum cylinder length:L=3000mm
4.Grooving groove radius of ≤1.5mm(special specification like custom)
5.Material : pearl plate, galvanized, stainless steel , titanium ,etc…
10. Automatic packing and cleaning line
The machine adopts Taiwan delta PLC control, can field adjustable, ensure that special flow operation of packing speed. More can adapt different quality packaging tapes, strapping speed, each only about 2.2 seconds. Avoid put oil, mechanical durable, simple operation. To adjust the tightness of rewinding, can satisfy all sorts of the reasonable strapping, will never fall off. The host can 24 hours of continuous use. Bundle of covering with placed in the lateral, change take easy. Use conveyor design automation strapping system.
1. Voltage/power:380V 50/60HZ 1.2KW
2. Package size:W100-800*H30-570mm
3. Tie up speed:2.2sec/Strap
4. PP ribbon width:9-14 mm
5. Weight :280kg
6. Over dimension:1900*650*1750 mm
7. Electric parts ,CHNT
8. Maintenance time : one year
9. Pneumatic components is AIRTAC
Audited Supplier 
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